点焊机和点焊头的应用

2017-08-25

脉冲热压

脉冲热压机原理:
热压头上加一定的电压,热压头发热,将与此相接的物体升,当温度升到焊锡熔点后,将与此相的物体间锡熔融并将接在一起.

The principle pulse hot press

Through the hot pressing head loading to a certain voltage and hot head heating, it will be connected with the substance temperature; when the temperature rises to the solder melting point which will be connected with this object between the tin melting and joining them together

 

脉冲热压机的点:advantage 
脉冲热压机主要用在不能使用正常SMT+回流炉进接的器件接操作,而使用烙铁进容易出现焊接外不一致、不平整,容易出现虚焊以及容易品。而脉冲热压不同于恒,脉冲热压机在通即可到所要度,而一旦焊头两端不加电压,瞬即可到室;而且焊头平整,所以接出的外平整一致,少出现虚焊不良。

Pulse hot press mainly used in normal SMT reflow oven should not perform welding device for welding operation, and the use of iron welding is easy to occur when welding appearance inconsistent, uneven, prone to dry and easy to weld the bad products. While the pulse hot press is different from the temperature soldering iron, pulse hot press in electrified instantly achieve the desired temperature, and once the head ends without voltage, instantly to reach room temperature; and the welding head flat, so the welding flat appearance, rarely weld bad.
脉冲热压:
脉冲热压用在以下品生中:线FFC与软线路板FPC或硬性线路板PCB接、TCP与线路板PCB线路板FPC接、线路板FPC与线路板PCB接等

Pulse hot press used in product manufacturing process: soft line FFC and soft circuit board of FPC or rigid circuit board welding of PCB, TCP and PCB circuit board or a soft circuit board of FPC between the welding, soft circuit board of FPC and PCB between the circuit board welding etc

 

脉冲热压头专业用于USB接、线接、FPC+PCB的接、FFC+PCB接、FPC+接中。

电焊用广泛,主要用在子行中的精密接工.

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1.对焊接工艺质量要求高的客,点大小一致性要求高,虚焊

2.对环境可靠性要求高,度冲以及振动试验的要求高

3.过时号损失低,即信噪比要求高的客

4.降低成本要求:省无铅锡成本,接自,提高生效率,省人工成本

 

Used for USB welding, welding cable, FPC, USB + PCB welding, welding FFC + PCB, FPC welding + touch screen.Widely used electronic welding machine, mainly used in the electronics industry precision welding process

 

:target customers
Customers demands high quality requirements Welding process, such as solder joint size consistency requirements, virtual  weld less
Product have the high requirement to the environmental reliability and resistance to thermal shock and vibration test
The high frequency signals through the signal loss, namely high requirements of customers
Reducing the cost requirements: save the lead-free solder cost , the implementation of welding automation, improve production efficiency, save labor costs

 

焊头应用和分
焊头应用在各种焊设备.包括子点机、碰焊机、热压机、超机等设备
焊头:
焊头碰焊焊头热压焊头、超焊头, 

Spot welding apply on a verity of welding equipment, including with electronic spot weldingWelder touchhot press、ultrasonic welding machine and so on equipments

Classification of welding head

Pulse hot pressure head is professionally apply on USB weldingwelding date lineFPC+PCB weldingFFC+PCB weldingFPC+touch screen welding

The electronic welding machine are widely use and mainly apply on electronic precision welding process

电子点焊机的典型应用the typical appliance of electronic spot welded

子点总类

种类感引线接,各种电子模的元器件接安装和返修,各耳机咪头的漆包线焊接,,变压器引脚接,智能RF IC接,振动马达/微型马达接,池的接,手表线圈的

Welding of various types of SMD inductor leads, a variety of electronic module components welding installation and repair, all kinds of headset microphone enameled wire welding, welding, SMD transformer pins, the IC card intelligent RF welding, welding vibration motor / micro motor, solar battery welding, welding watches coil

 

子元器件的生制作的接工总分类

如高元器件接、变压器引线接、线圈的接、微型喇叭引线接、感IC线圈的接、 器引线  器引线 扬声器引线  耳机引线  线线    讯响 、免提耳机引线接、振动马达线圈的接、微型马达线圈的接、模上元器件同PCB等各线子元器件的接点接上.

Electronic components production welding process, such as high frequency communication components weldingsoldering SMD transformer lead wireWelding inductance coilMicro speaker wire weldingWelding induction IC card coilWelding buzzer leadsTelephone wire weldingThe speaker wire weldingEarphone wire weldingAntenna wire weldingmicrophoneBuzzerHand-free earphone wire weldingvibration motor coil WeldingmicromotoWelding clock coilWelding between the module components on the same PCB and so on welding

 

焊锡瞬间流程:Instantaneous flow solder
     1、预热Preheat                 180
     2、加热<熔锡 Heating < molten tin  3804002.5
     3、再加热reheating        TN11TN6          2.5
     4、固化solidify                                         0.5
     5、脱头Off head                    250                11.5
     6、冷却cooling                                         11.5

 

 

点焊头:电子点焊机配件,影响焊接效果的关键部件.不同规格的点焊头,不同质量的点焊头,焊接效果差别大。点焊头特点:焊头加工精确,点焊头尖端接触面积小,所需电压低,焊接效能高,焊接焊点稳定性较佳.将针对不同的焊接工艺,焊接要求,根据客户的具体焊接需求,免费为客户设计满足要求的点焊头. 生产出多种型号的钼合金、钼合金、钛合金,焊点稳定,使用寿命长。焊接漆包线、金线、铜线、铝箔等

 

Spot welding head: the parts of electronic spot welding will impact effect of the key component. The different specification and quality of welded head which the effect will make big differenceThe welding head feature of  the welding process is precision and spot welding tip small contact area, there have an low the voltage and high efficiency, then the welding better stabilityWe’ll follow the customer’s detail requirement and different welding process to design the welding head that what the customer needs Producing various of type Molybdenum, molybdenum alloy, titanium alloy and service life is long. Welding the enameled wiregold wire, copper wire, aluminum foil

 

本公司生产的各种精密热压焊头(点焊头、脉冲焊头)本产品用于SMD、线圈电感、贴片电感、连接器及FPC TO PCB / HSC(斑马纸) TO FPC(柔性线路板)/ HSC TO LCD /TAB TO PCB 斑马条TAB等产品的焊接。品质优良,价格实惠,深得广大客户的信赖!

 

 

产品介绍

钼合金热压焊接头Molybdenum alloy welding head
技术特点:the feature of technology
升温快,温度误差小,耐磨耐高温等诸多优点。

Fast heating, temperature error is small, the advantages of wear resistance, high temperature
完全可以替代进口产品。可根据客户的样品或者图纸进行制作. 同时,也可以根据客户的产品进行焊接头
的设计。
Can completely replace the imported products. According to customers samples or drawings to makeMeanwhile, the welding head comply with the product of customer

型号描述:the type of describe ;
主要运用:主要对应日本AVIO、马来西亚、美国、德国、及我司等品牌的脉冲热压焊锡机,此产品是脉冲焊的加热体,通过热电偶反馈焊接端面的温度,在焊接头两端加上合适的电流得到合适的温度,通过焊接头底部把热量传导需要结合的工件上,最终使焊接件熔接在一起,此种焊接方式对周围器件热影响很小。主要应用于PCB基板、FPCFFC的焊接,LCDTCPACF连接,各种线圈的绝缘漆包和端子的直接连接,可塑性塑料的加热接合等。运用该焊接方式不会发生虚焊现象,能够实现一次多点的焊接,可以不用顾及人员的操作技能,确保焊接质量。

mainly apply on the pulse hot press welding, This product is a heating body pulse welding, welding end temperature by thermocouple feedback, the welding head ends with appropriate current to get the right temperature, welding head through the bottom of the workpiece on the combination of heat conduction, the welding parts welded together, this welding method on surrounding device heat is very small. Welding is mainly used in PCB substrate, FPC, FFC, LCD and TCP ACF connection, all kinds of insulated copper magnet coils and the terminals of the direct connection of the heating plasticity, plastic bonding etc.. Use of the welding weld phenomenon does not occur, can achieve a multi-point welding, you can not take into account the skills of personnel, to ensure the welding quality.

 

 

钛合金热压头Titanium alloy hot head

钛合金热压头的优点是各点温度均衡The advantages of titanium alloy hot head is the equilibrium temperature
钛合金脉冲热压焊接头,采用优质钛合金制做而成。发热变形量小,耐磨,抗腐蚀,耐高温,具有不沾锡等优点。钛合金热压头经数控铣削-精磨-数控钻孔-慢走丝线切割-精磨刀口等工序制成,加工出来的产品具有升温快,温度误差小,耐磨,耐高温,耐腐蚀,受命长等特点。先进的焊接工艺,焊点牢固,不脱落

Welding head pulse titanium alloy, titanium alloy made by high quality. The heating of small deformation, wear resistance, corrosion resistance, high temperature resistant, has the advantages of no tin etc.. Titanium alloy hot head by NC milling and finish milling, CNC drilling - walking thread cutting - edge grinding and other steps, the processed products is heating up fast, small temperature error, wear resistance, high temperature resistance, corrosion resistance, long characteristics to. Technology, advanced welding solder firm, do not fall off产品说明:
热压焊锡头,也叫HOTBAR头、热压刀头、热压焊头、热压焊接头,此产品是脉冲焊的加热体,通过热电偶反馈焊接端面的温度,在焊接头两端加上合适的电流得到合适的温度,通过焊接头底部把热量传导需要结合的工件上,最终使焊接件熔接在一起,此种焊接方式对周围器件热影响很小。
Hot press soldering head, also called HOTBAR head, hot, hot, hot knife head welding welding head, this product is a heating body pulse welding, welding end temperature by thermocouple feedback, the welding head ends with appropriate current to get the right temperature, welding head through the bottom of the heat conduction requires a combination of workpiece finally, the welding parts welded together, this welding method on surrounding device heat is very small
主要应用
主要对应日本AVIO、马来西亚、美国、德国等品牌的脉冲热压焊锡机,应用于PCB基板、FPCFFC的焊接,LCDTCPACF连接,各种线圈的绝缘漆包和端子的直接连接,可塑性塑料的加热接合等。

要应用于:
1.LCDPDP、手机等电子产品内的柔性线路板的热压接、焊锡焊接等。

2.HDD、线圈、电容、电机、传感器等漆包线的焊锡焊接。

3.电脑等通信机器内的线缆、连接口的焊锡焊接。

4.数码相机、手机等的CMOSCCDFPC板的焊锡焊接。

5.继电器、打印机、小型相机等的树脂热压结合。

6.微波器件内部的金线热压结合。
Pulse hot press soldering machine mainly corresponds to Japan, Malaysia, the United States of America, Germany AVIO brand, welding used in PCB substrate, FPC, FFC, LCD and TCP ACF connection, all kinds of insulated copper magnet coils and the terminals of the direct connection of the heating plasticity, plastic bonding etc

1.Hot flexible circuit board of LCD, PDP, mobile phone and other electronic products within the earth, solder etc.
2.Solder HDD, coil, capacitor, motor, sensors, enameled wire welding
3.Solder computer communication within the machine, welding cable connector
4.Digital camera, mobile phone, CMOS, CCD and FPC board soldering
5.Combined with the internal thread pressing microwave devices
主要特点main feature
1、运用该焊接方式不会发生虚焊现象,加压时通电加热和断电冷却同时进行、防止了结合部浮起、虚焊;

2、优越的温度、时间等参数的再现性可以实现高品质产品的生产;

3、局部瞬时加热方式能良好地控制对周围元器件的热影响;

4、能够实现一次多点的焊接

1.Use of the welding weld phenomenon does not occur, pressurized ohmic heating and cooling off at the same time, prevents the binding of float, weld

2.Reproducibility superior temperature, time and other parameters can be achieved in the production of high quality products
3.The local transient heating can be a good way to control the thermal effects on the surrounding components
4.To achieve a multi-point welding

根据点焊对象的不同规格和形状需要选用不同型号的焊头。我公司生产的脉冲热压焊锡头具有品质稳定、热响应时间快、曲线平滑、寿命长等优点,深受国内外用户好评。采用进口材料,自主生产、批发,材料和尺寸根据客户产品需求定做!
According to the head of different specifications and shape spot objects need to use different types of. we produced the pulse heat solder head has the advantages of stable quality, fast thermal response time, curve smoothing, long life etc. Much Praised by users at home and abroad. Using imported materials, independent production, wholesale, material and size according to customer product requirements custom-made!